Excel Plants & Equipment Pvt Ltd.

Gat No 611 , Mouje-Kuruli, MIDC Chakan, Tal-khed Pune - 410501

Email Id - uday@excelplants.com

CallUs - +91-9225776611

OUR PRODUCTS - Industrial Dryer

The excel plants is one of the reputed design, manufacturing and supplier of all types of drying plants in almost all sectors of the process industries like foods, pharmaceuticals, dairy, starch, chemicals, agrochemicals, ceramics, dyestuffs and herbals industries. The dryers having water evaporation capacity ranging from 5kg/hr to 10,000 kg/hr can be offered and supplied. Our high quality dryers have been specially designed using standard modules that incorporate all the required features necessary for varied products and industries. Qualitatively superior, these dryers are widely in demand in various processing applications thus catering to wide requirements of our clients across the globe.

⇓ Spray Dryer

Spray dryer is the single step drying operation in which liquid feed solution, emulsions, dispersions or slurries are directly converted to free flowing powder or granules. Spray dryers are custom built designs having various atomization and flow patterns to suit the feed and product characteristics and can be used for multi product

drying duty. The spray dryers are available in rotary disc atomizer system, pressure nozzle system, two fluid nozzle system or both combinations atomizer & nozzle.

• Wide range of materials can be dried.
• Options of both single fluid / two fluid nozzles. • Easy to operate and user friendly
• Compact layout & Automatic/remote nozzle change over with steam/air flushing
• Explosion Vents, Fire Fighting Nozzles, Pressure Designs
• Inert Atmosphere Drying

⇓ Spin Flash Dryer:

Adopting latest technological development, we manufacture a precision engineered range of spin flash dryers which are used for drying of wet cake, viscous and thick paste. Material is fed with a screw feeder through a variable sped drive in to vertical drying chamber. This is heated by air and at the same time a specially disintegrated disintegrator. There is direct or indirect heating of air which depends upon the application and the dry powder is collected through cyclone separator/ bag filter or with a combination of both. Agitated spin flash dryers are used when the material to be dried is sticky in nature, thixotropic and requires longer drying time.

• Continuous operation & single step drying of sticky cakes, pastes, sludges and semi-hard lumps.
• Dual action of drying in fluidized condition & size reduction
• Uniform product quality due to automatic stepless feed & temperature control
• Unique feeding device for constant product moisture
• Incorporation of specially designed particle classifiers

Applications :
• Amino Acids
• Dyes & Dye intermediates
• Pigments etc
• Starch
• Gluten

⇓ Batch & Continous Type Fluidized Bed Dryers :

Fluidized Bed dryers are available with batch type, continous type and vibratory continuous type fluid bed dryers are ideally used to meet special particle size, dispersibility and bulk density requirements. The feed comes in contact with fluidized dried particles and agglomerates. External fluidized bed systems are provided for finish drying, de-dusting, and product cooling. These fluid bed dryers are widely used in the pharma, food, and agrochemical industries etc. The dryer offers better control on fluidization, residence time, product moisture and dust levels.

• Adjustable residence times to suit each individual product.
• Uniform product temperature possible
• Drying and cooling in a single step
• Closed loop insert gas with solvent recovery system.

Applications :
• Suitable for production of granular, on dusting, instantised or hygroscopic products.

• Design available for explosive fire hazardous products. Energy efficient operation.
• Adjustable residence times to suit each individual product.
• Uniform product temperature possible.
• Drying and cooling in a single step.
• Closed loop inert gas with solvent recovery system.

⇓ Cage Mill & Flash Dryers:

Flash Dryers are used for drying of wet cakes, crystals or granular products, sticky or non-sticky in nature. These are long ducts carrying hot air at a high velocity and the material is dried while it is pneumatically conveyed along with hot air.

• Continuous operation & single step drying of free flowing powders, crystals.
• Unique feeding devices for taking care of uneven feed moistures.
• Recycling of hot gases for better thermal efficiency.

Cage Mill Flash Dryers :
For lumpy materials size reduction is required to enhance the drying rate. These are ideally suited for such applications.
• Continuous operation & single step drying disintegration of dry hard product lumps or crusts

• Particle size control
• Recycling of hot gases for better thermal efficiency

⇓ Fluid Bed Dryer :

Direct & Indirect Type Rotary Dryer :

Direct rotary dryer comprises of rotating inclined shell through which a hot stream of air flows, the wet material present in the rotary shell is lifted by means of spiral flight and showered in hot flowing air. Due to this direct contact, the product is dried. Indirect type rotary dryers comprises of steam tube bundle inside the shell which from which heating media is passed and outside tubes the feed material is

passed and drying takes place.

Advantages :
• Ideally suited for large capacity application and uneven particle size distribution.
• Continuous operation and versatile application.
• Low operating and maintenance cost.